Monday 15 March 2010

Oh no, It’s raining again.

39,000 miles presented a very wet driver’s side footwell. My heart sank, reasoning in between bouts of denial that such must be the dreaded Ka curse lamented by owners and denied by Ford main dealerships across the land. Water was probably entering through a faulty seal around the bulkhead and therefore not strictly an electro-mechanical fault likely to be covered under warrantee.
Had it been a wet passenger footwell, I could’ve blamed a blocked pollen filter, possibly a faulty door seal or something less daunting. However, given diagnosis pushes repair bills skyward, I set about dismissing the most obvious. Simple tests ruled out a faulty windscreen seal, heating matrix and at least water wasn’t entering through the dash and ruinously contaminating the electrics. A business like but friendly email to the dealer withholding my true fears induced a very positive telephone conversation-he was happy for the coach works to investigate-even through as I suspected, seals in the strictest sense weren’t covered. Rescheduling some business appointments, I left Kushi complete with my business card on Monday morning, the sales manager reassured me he’d call just as soon as he knew, adding they’d need a couple of days to be really thorough. With that I handed over the keys, rescued my camera equipment and arranged for someone to collect me. Close of business on the Tuesday confirmed defective sealing around the bulkhead-which the coach works had resolved- free of charge as a gesture of goodwill. Cynically one might suggest this was the dealer knowing their statutory obligations but wanting to be seen as doing the consumer a favour. Maybe so but then knee jerk cynicism is the lazy option chosen by those seeking simplicity in a world full of complexity and contradiction. Educated in the school of the streets when it comes to cars and having met everyone from dealers posing as private sellers and dubious breakers’ yards through to genuine old school craft trained coach builders, I retain a healthy sense of cynicism, gut instinct and won’t enter into business with those I do not trust-for whatever reason. My thanks go to Fred Heale at D&G cars for his customer focus and for genuinely fair business practice. Other than a fiddly driver’s side bulb replacement and a quick drop of oil, we celebrated 40,000 and the first taste of March sunshine with a thorough Waxoyling of the chassis. Pump action pressure spray long since expired I left the drum marinating in a bucket of boiling before pouring the molten fluid into a separate container and applying with a brush. Petrochemicals are never pleasant to work with and two hours later I emerged light headed but reassured corrosion wouldn’t be an issue.
Taking the belt and braces approach to corrosion prevention, I will give a further, light application come September before the weather has chance to turn bandit. I consciously use the clear Waxoyl as this makes considerably less mess and sends a clear message to MOT testers and anyone else inspecting the underside that you are a caring owner seeking to preserve their vehicle rather than disguising an underlying problem. A large five litre drum is the most cost effective purchase- I’ve treated two Ka and several lightweight bicycle frames internally with a third of drum remaining. The resourceful (and dare I say tight) will be pleased to know a comparable mixture can be brewed at home using very simple ingredients commonly available from most hardware stores.

Home brewed corrosion inhibitor…Here’s what you’ll need:

2.3 litres of Turpentine
12oz Bees/Candle wax
1 Litre machine oil
(Old) cheese grater
(Old) Wooden Spoon
Clearly Marked Container (Pump spray pesticide types from garden centres are ideal).

Boil, Boil, Toil & Trouble

First pour the turpentine into the container, grater the wax into the turpentine and blend laboriously until completely dissolved using the wooden spoon. Now add the machine oil-this will thin it to a spray able consistency. Apply to chassis, inside door cavities etc as required ensuring plenty of ventilation. This is an extremely flammable mixture. Do not smoke (or permit others to do so) anywhere near it and always store securely away from pets, children and sources of ignition/naked flame.


If you have any doubts, however small, purchase a commercially available variant.



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